Tiling tools – Manual tile cutters, professional tile cutter

only a few hours…and it will be ready

Are you a tiler, builder, plumber and you have health problems due to your job? In order to give you an additional support/suggestions about how to solve your problem, we created a page in the blog in which a medical Doctor, who is a specialist in physical medicine and rehabilitation, can listen to your problems and offer recommendations on how to resolve some of the issues you may face.

To place your ad simply enter your message as a comment inside the “Ask the Doctor” page

Our specialist will give you a feedback as soon as possible.

One of the main problems encountered when renovating a property is the dust generated by the multitude of equipment required to cut and drill tiles, concrete and plaster etc…

Although we take precautions by covering our best furniture and appliances with dust sheets of various kinds, it is
proven that fine dust penetrates everywhere which then forces us to clean everything time and time again. However and so often, because of the nature of dust, the cleaning operation easily damages appliances, especially plasma televisions and other high technology electrical appliances.
The REAL problem however is not necessarily the direct economic damage caused to furniture and household appliances but can the damage to the health of the people who live in the house.

Breathing this dust has been recognized by many European countries to be harmful to such a point that in 2010 Spain, Holland, Belgium and others prohibited contractors by law from working in homes without the use of machines capable of eliminating dust almost completely. This also includes dust generated in terms of bricklaying or laying floors too!

Unfortunately, even today, there are very few machines available in the marketplace that will suppress the dust created whilst carrying out the cutting operation of general building materials that are used in renovation projects.

In an effort to support the trade Montolit has recognised this issue and has developed a portable machine – ‘THE AQUAFLEX’ – that will help contractors comply with these new European Laws that relate to the control of dust emission in the workplace.
This special system uses a water spray that completely eliminates the problem of dust.

Therefore – If your tiler or builder uses this tool he does not have to worry about your health and your children and your
furniture and appliances are not damaged in any way!! He also complies with the Law. A win win situation for all!!

Click here if you want to see how it works: ‘Renovation without dust using Aquaflex !

It is incredible to think that the MONTOLIT Dual Splitting system, which “revolutionized the Manual Push Tilecutter World”, has now reached it’s 18th Anniversary since launch!!

Much envied and imitated by some, this splitting system is an important innovation within the tile cutter world, and is typically incorparated into our manual tilecutter – the Masterpiuma P2 Series.

Designed and Patented by Brevetti Montolit in 1993, the dual splitting device has, on a daily basis, been able to solve the splitting problems associated with very hard materials, especially to save the point corner of a tile when 45° cutting. It’s use is also brilliant for splitting the individual segments of sheet mosaic tiles.

Automatic, simple and effective, this special ‘flip down’ splitting device is made of a special plastic “NO SCRATCH” material that provides a clean split with no possibility of damaging or marking the surface of the tile.

Follow we can look the Special breaking system at work!

We would like to inform all tilers, dealers and building companies that, as usual, Brevetti Montolit Spa will attend the Cersaie fair in Bologna – Italia – (from 28 Sept to 02 Oct 2010)
Our Booth: Hall 44 stand 11
You are welcome to visit us!
See you in Cersaie 2010 with many news in Tiling tools and especially tile cutters!

Dear friends, with this short post we would like to give feedback to some good forum discussion that requests us to show the good finish obtainable when cutting tiles with our new wet saw – the ‘Tornado’.

In our previous video we forgot to spend time to show some of the finished cuts achieved…sorry for that. We have solved the problem now with this video.
The result of your finished cut in ceramic tiles obviously depends on the type of wet saw used but above all it depends on the type of diamond blades that you use.

In this video we show some finished cuts that we obtained in gres porcelanato tiles, enduro tiles by Marazzi, granite tiles, travertine tiles etc. when using our NEW model wet saw called ‘Tornado’.

Our aim was to achieve a very high grade finished cut. In this case we used our Montolit ‘CPF’ model blade with a continuous rim that has a special diamond composition. As you can see in the video, the finished edge is very good. One important thing…with this kind of blade (CPF diamond blades), you must cut the material very slowly!

For any technical requests, please write us directly.

Every day the environment becomes more of a priority in our lives, and it is right that we, as the forefront manufacturers of construction equipment, contribute maximum effort in this direction.

In terms of ecology there is still much work for all to do. However we can demonstrate that our manual paving block cutters are already a good example of green tools - even though they were invented decades ago!!

Thanks to characteristics such as the use of simple materials, its non-polluting operation and the complete recyclability of the product, the evidence is there that fits with current topical thinking.

Here we can see these benefits in detail:

- ECOLOGY – 100% recycling of the steel materials used in the build structure
- MINIMUM CUTTING COST per METRE – very LOW compared to the use of diamond blades used in classic power tools
- SPEED – very fast and precise operation compared to using a diamond blade
IT DOESN’T NEED ANY ELECTRICITY!

Being in the mood for quotes:- our MANUAL BLOCK CUTTER can be compared to the ‘mythological Phoenix bird that can rise from the ashes’ … since they are once made NEW by hand and will definitely reach to the end of a very long long life!!

And then, in addition to being ecological, these manual paving block cutters are also very health-conscious for the operator. Today it is fashionable to cut everything with a diamond blade, but so often the Trade does not pay attention to costs in terms of personal injury due to vibration, dust and risks associated with electricity.

A manual split cutter does not generate dust or harmful vibrations and does not create ANY noise pollution against that generated by large power tools.

The only drawback – (whose designs are 110% perfect after all?) – is that it is heavy to move … but we’ve created the system of levers and pinch rollers to overcome this obstacle.

Well then? Using our Block Cutter – Why not use a little effort that is so beneficial to the environment?
Block cutterS full catalogue

Tiling tools Montolit Polska show truck

This Extraordinary demonstration highlights the durability and efficiency of this high quality diamond core-bits called the FTJ “junior” range.

We made more than 60 consecutive holes! … And the core bit still has life in it to make many more… you can see at the end of the video that the bit is only slightly worn.

This incredible life expectancy is achieved because the core bit is made in the typical Montolit high quality way and ALSO because of careful use by the operator – so the instruction is:- Do not ‘force’ the cut – take your time – ‘feel’ the cut – relieve the pressure and keep the tip cool !

These great results are not a surprise but a confirmation, by demonstration, of the quality of this dry drilling tools which are used daily by professional tradesmen all around the world including tile layers, plumbers and other installers etc. when drilling materials such as porcelain and ceramic, tiles and granite.

The Montolit Masterpiuma 125P2 Tile Cutter is designed for large format tiles and can cut up to 125 cm in length, 88 x 88 cm diagonally and up to 2.5 cm in thickness.

In the following video you can see the easy way of cutting by the use of the “push incision system“. This system ranks the Masterpiuma P2 range of manual tile cutters, made in Italy by MONTOLIT, as possibly the best in the world, and maybe, the only one with a system that guarantees an easy, clean and accurate cut on large format tiles.

A few days before the challenge the World Championship of soccer, Brazilians and Italians are working together!

These photos show one of the most qualified professional Brazilian tilers (Mr Abelino of Sao Paolo) using the Montolit manual tile cutter.

During testing, in addition to traditional and simple “straight” cutting, it was also possible to achieve in a fast easy way, many different cuts of varying angles including 30, 45, 60 degrees and more!
Easy cutting of mosaic tiles was extremely successful too.

The images were made in the yard of a beautiful villa that was under construction in one of the most prestigious residential areas of St. Paul.

Short video “how to cut standard gres porcelain” with a professional tile cutter

tiling tool (accessory for tile cutter) useful for 12mm, 14 mm, 18 mm thickness

If you are thinking of buying a second hand manual tile cutter, regardless of the make and model, it is essential before you purchase to check the following points:

1. Check the incision process working perfectly by doing a test cut. This will tell you if the incision wheel is sharp and that the handle moves freely!

2. Check the if the handle is a precision fit on the sliding bar. A loose fit could mean it is worn out!

3. Test the function of the square/measurement system, especially for a tile cutter with a removable square because, during time and with heavy use, the perfect square setting and locking pin may become worn or damaged.

These tips are valid for all brands and models of manual tile cutters with one or two bars, including push tile cutters or the old pull type models.

Please note, if you purchase a used tile cutter with two bars it will also be necessary to verify the compactness and attachment of the various components (bars, bushes and base).

Today, the online market for the purchase of used tile cutters is a widespread reality, and classically by direct internet sales.

If you purchase a used tile cutter off the internet, try if possible, to get the machine whilst it still has some manufacturers warranty or get the seller to give a warranty – unless you are sure it meets with the conditions we have mentioned!

From today, included in the price of the Art.994 Tilers Work Table, is a pair of superior quality Fixing Clamps.
These clamps are to help Tilers fix the tiles to the table top whilst carrying out the most delicate phases of cutting and drilling tiles.
A very useful multi-purpose tiling tool accessory which we are sure will be a great help during the working day!!

Welcome, and sincere greetings, to all Portuguese and Brazilian readers of our Blog.
You may have noticed that in recent times we have started to translate all posts into Portuguese as well. This has been done in an effort to support tilers, and dealers who are selling building tools and tiles, in fact, for all those that speak the beautiful Portuguese language!

Many countries in the world speak, besides Portugal, “Português”: Brazil, Angola, Mozambique, Cape Verde, Guinea Bissau, East Timor, São Tomé and Principe, etc. Others are that use the Portuguese as a unofficial language .
Soon all the posts of this blog will be translated to Portuguese. If you have a specific requirement for a specific translation or topic please let us know and we do our best – in quick time! – to help you.

Here in this Post you can find the basic instruction and information required to follow the correct maintenance procedures for the professional Masterpiuma P2 Series manual tile cutters.

- Check and clean the Metal support tables (if necessary change springs and Plastic Retaining Clip)
- Clean the Incision Handle, lubricate all moving parts and if necessary, – change the Incision Wheel!
- Clean the Sliding bar (tighten the side adjustment screw if the Incision Handle has wear or play in it)
- Check the Geometrical Square and reset by adjusting the stop screw to control the 90 degree alignment
- Replace, if damaged, the Measurement Guide and Measurement Square Stickers

Please view the following Video detailing maintenance procedures

Here are some of the main new tiling tools that we will show during this exhibition:

The new fast wet saw, completely different from the classics Montolit wet saws. Very fast and compact
A super professional blade for gres porcelain art. CG
An innovative core-bit lines
The new Montolit ergonomic workbench table for tilers
And more…

We will wait for your visit at booth Hall 4.1. nr. A3

See you in Koln fair!

Picture made by Dr. Aldo Lupo (aldolupo7@hotmail.com)

The answer is yes!

There is now a new range of diamond blades known as DNA made by Montolit Spa.
These new DNA blades represent the most important innovation and genuine technological revolution in the field of
diamond tools since the introduction of laser welding in 1980.
This technological innovation consists of the controlled, three-dimensional mesh distribution of the
granules of diamond contained within the cutting edge of the tools.
With this technology you can have a diamond disk that contains the exact number of diamonds needed,
and put in the best position for cutting a particular material.

The most common feedback that our customers give us is: “With these blades I was able to easily cut
even the most difficult materials that other diamond blades would not cut.”

Sometimes materials such as the last generation glazed porcelain and very hard thick tiles
with an uneven surface caused big problems where even the blade and the material was damaged during the cut.
Now these materials are no problem when using the latest generation Montolit DNA Blades!!

Moreover, DNA blades can last up to 50% more than blades made with traditional technology
and at the same time reduce the cutting time by at least 30%.
My advice is simply to ask those who used them!

Preview! In the coming weeks Montolit will launch on an international scale their new wet saw. This wet saw is unique for the European market. A product that we are sure will captivate many tile layers because of it’s ease of use, compactness, standard “optionals” and … beautifull value for Money. Full details and pictures in a few days!

Drilling a tile of any type is probably one of the most difficult operations to be undertaken by a tradesman.

The kitchen and bathroom are where most of the hole drilling in tiles is carried out since these are generally the areas where most water connections and fittings are required!

We should distinguish between the shape of the hole required.
Round holes allow the passage of pipes and cables, plus wall plugs for the screws which are used to mount the accessories. In these cases the hole size required could range from 5mm to 120mm!
Square holes are necessary where sockets, junction boxes or cabinets of various sizes need to be fitted.

In the case of drilling round holes – this operation is usually easier to carry out and the Tiler may have many different makes of Drill or Core Bit at his disposal. With careful consideration to the type of tile to be drilled the drilling operation may often be carried out dry in a soft ceramic tile or in the case of a hard Porcelain or Granite Tile water should be used to keep the drill bit cool. These methods allow for precise drilling.

However a square hole requirement in a Tile can be a major dilemma for the Installer!
Cutting square holes can be achieved in two ways.
Firstly dry cutting, depending on the type of tile material, could be carried out with the aid of a special ultra thin 115mm diamond blade fitted in an angle grinder.
Secondly, again depending on the type of tile, wet plunge cutting is another option using an Electric Tile Saw and suitable wet use Diamond Blade.

Apart from plumbers, electricians and tilers having the necessary expertise and skill it is also important they are made aware that a square cut hole in any type of tile may increase the risk or chance of cracks emanating from the square point of the hole. These cracks may be induced because of the drying out process or settling of building or land.

Here we have a small scale model of our terrazzo marble floor tile cutter. This model was made many years ago by our foreman.
The nice thing is that the mechanism works!
Ciao

If you or your tiler make the holes in tiles without a correct drill or drilling procedure (using for example the hammer more the normal drill bit or making a square hole) it is most likely that the finished job will fail as illustrated in the picture.

Failure (cracks) may occur after a period of time (days, weeks or months).

 This problem has previously been explained on the Blog site: see Old and new ways to make holes in tiles. As you can understand, you will find the problem when the work is finished and when it will be impossible to make the claim and very expensive to fix the problem by laying new tiles. So, if you are an end users, ask to your layer to use core bits for making holes in tiles. With this diamond drills you will avoid many problems with cracks in your tiles.

The Montolit Staff wishes you and your family a great 2010!

See you in Colonia and Cersaie fairs 2010 and “on the road” day by day

Decorative wall ceramics made with Slalom tile cutter.

The wall decoration depicting a horse has been designed with a special tile cutter able to cut curves in most types of tile. This work is particularly interesting because it has been achieved not only using the Slalom S63 tile cutter, but also Montolit tile nibblers and an angle grinder.

In the video below you can see in detail some of the major phases during the execution project :

How to cut simple and regular curves in tiles
How to cut freehand curves in tiles
The best way to split curved incisions
Finishing corners of very small diameters
The repetition of identical curves on different tiles
The assembly of the tile pieces into the pattern created

With this type of manual tile cutter it is possible to make beautiful patterns to decorate walls and floors in the bath room, bed room, living rooms and entrances.
Some tile layers may even use this cutter to create detail in mixed flooring which uses, for example, ceramic and parquet together.

Using the Slalom tile cutter to make curved cuts in porcelain tiles is very easy and can be a valuable and economical substitute against the use of a Water Jet Cutter.
The only limit is that it is not possible to make tiny cuts which have very small diameters. In this case, the Water Jet will obviously remain the best solution.

Many Italian and International Architects and Designers made many creations using this special SLALOM tile cutter manufactured by Montolit.

Perhaps one day we will also appear in Vogue magazine ?!

Montolit agent explains how to use this new concrete paving block splitter. The worker was putting the concrete paving block on the sidewalk on the main road that crosses Serbia and Macedonia arriving to Greece.

We remind all tilers that now it is possible to download our updated catalogue in your language from the Montolit website home page. Now available the following translations: English; Français; Deutsch; Polish; Norsk; Česky; Pyccknň; Română; Português; Español; Italiano. Soon more translations will also be available. Please forgive us for any mistakes you may find in your languages and help us improving the translations by suggesting us the corrections.
Next technical post: wet saw

Picture source: www.flickr.com